En este artículo os vamos a hablar del PRL de trabajos en cubiertas y de la campaña que ha iniciado INSST y la Fundación Laboral. Debido al alto número de accidentes que se produce en este tipo de trabajos.
Con el lema “Lo importante es bajar con vida” se intenta concienciar a los trabajadores que más del 60% de los accidentes son graves o mortales y se generan en las obras menores o rehabilitaciones.
Esta campaña pretende concienciar a todas las personas involucradas en este tipo de trabajos. Facilitando criterios técnicos y aspectos preventivos para realizar dichas tareas con total seguridad, intentado así reducir este tipo de accidentes laborales.
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Balanset-1A: Advanced Device for Rotor Balancing in Industrial Maintenance
Ensuring the optimal performance of industrial machinery relies heavily on precise rotor balancing. The Balanset-1A by Vibromera stands out as a cutting-edge tool designed to streamline this critical maintenance process, enhancing machine efficiency and longevity.
Key Features of Balanset-1A
Compact and Portable: The Balanset-1A boasts a sturdy, compact case, making it ideal for on-site and field operations. Its portability ensures that maintenance teams can perform rotor balancing without being tethered to a fixed location.
User-Friendly Software: Equipped with intuitive software, Balanset-1A guides users through each balancing step with clear instructions. The software automatically calculates the necessary corrective weights and their installation angles, simplifying the balancing process.
Multifunctionality: Combining the functionalities of a vibrometer and a balancing device, Balanset-1A allows users to monitor overall vibration, analyze frequency spectra, and perform harmonic analysis alongside rotor balancing.
High Precision: With measurement accuracies of В±1В° for phase and В±5% for vibration levels, Balanset-1A meets stringent industrial standards, making it suitable for applications requiring meticulous precision.
Customizable Options: The device offers various modes, including polar diagram displays and ISO 1940-compliant imbalance calculations, catering to diverse balancing requirements from basic to complex.
Ease of Use: Designed for both novices and experts, Balanset-1A requires minimal training. Its step-by-step interface and data archiving capabilities facilitate easy learning and review of balancing sessions.
Support for Serial Balancing: Ideal for production lines, Balanset-1A can store and reuse data from previous sessions, accelerating the balancing process for large batches of identical rotors.
Flexible Operation: The device can operate without a tachometer for quick vibration diagnostics or integrate one for detailed phase angle measurements when needed.
Reliable and Cost-Effective: Backed by a one-year warranty and technical support from Vibromera, Balanset-1A offers a reliable solution at a competitive price, making it accessible for both large industries and small workshops.
Rotor Balancing Process with Balanset-1A
1. Equipment Preparation
Begin by securely mounting vibration sensors perpendicular to the rotor's axis of rotation. Attach a laser tachometer to a magnetic stand, aiming it at a reflective tape on the pulley. Connect the sensors to the Balanset-1A and link the device to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode.
2. Initial Vibration Measurement
Weigh the test mass and note its weight and installation radius. Start the rotor and measure the initial vibration levels to determine the amplitude and phase of the existing imbalance.
3. Balancing in the First Plane
Place the test mass in the first balancing plane corresponding to the first sensor's position. Run the rotor to measure vibration levels again. A change of at least 20% in amplitude or phase indicates partial correction of the imbalance.
4. Balancing in the Second Plane
Move the test mass to the second balancing plane where the second sensor is located. Restart the rotor and take another measurement. These data points help the software accurately calculate the required corrective weights and their precise placement.
5. Correcting the Imbalance
Based on the Balanset-1A's recommendations, remove the test masses and prepare the corrective weights. Install these weights at the specified angles opposite the rotor's rotation direction to counteract the imbalance.
6. Final Verification
Run the rotor one last time to verify the effectiveness of the balancing. If vibration levels are within acceptable limits, the process is complete. Otherwise, the software will prompt for additional adjustments.
Benefits of Using Balanset-1A
The Balanset-1A not only simplifies the rotor balancing process but also enhances accuracy and efficiency. Its multifunctional capabilities allow for comprehensive vibration analysis and precise imbalance correction, reducing machine wear and downtime. The device's portability and user-friendly interface make it an invaluable tool for maintenance professionals aiming to maintain high operational standards.
Conclusion
Investing in the Balanset-1A from Vibromera ensures reliable and efficient rotor balancing for industrial applications. Its advanced features, combined with ease of use and affordability, make it a top choice for maintaining machinery performance and extending equipment lifespan. Elevate your maintenance services with Balanset-1A and experience unparalleled precision and convenience.
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
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